Sanitary Hygienic Aseptic Sampling Valve / Sample Valve

Product Photos:
  • Manual & Pneumatic Hybrid Type Weld End Aseptic Sample Valve
  • Pneumatic Type Flange End Aseptic Sample Valve
  • Manual Type Weld End Aseptic Sample Valve
  • Manual Type Clamp End Aseptic Sample Valve
  • Manual Type Weld End Aseptic Sampling Valve
  • Manual Type Weld & Hose End Aseptic Sampling Valve

Applications:
The sanitary hygienic aseptic sampling valve is also known as an aseptic sample valve. They are designed for both sample extraction and valve chamber sterilization before and after sampling within pipeline systems. The entire medium sampling process is carried out under aseptic conditions.

Sanitary hygienic aseptic sampling / sample valves are typically installed in pipelines or on storage tanks in food, diary, beverage, beer, wine, pharmaceutical, chemical and biotechnology industrial applications.

Configuration:

Item Part Name Material Q'ty
1 Handle 304 Stainless Steel or Plastic 1
2 Lock nut 304 Stainless Steel 1
3 Seal EPDM 1
4 Valve body 316L Stainless Steel 1
5 Spindle 316L Stainless Steel 1
6 Spring 316L Stainless Steel 1
7 Bushing 316L Stainless Steel 1
8 Seal EPDM / PTFE / Silicone 1

P.S.: Driving modes could also be pneumatic with plastic or stainless steel actuators.

Working Principle:
The aseptic sampling / sample valve is designed for sterilization before and after sampling.
*Sterilization process before sampling:
1. The steam or sterilization medium is fed into one of sampling ports to sterilize the valve chamber
2. Another port discharges the sterilization medium
*Sampling process
1. Rotate the handle or lift the joystick to open the sample valve
2. The central shaft opens
3. Sampling
4. Close the valve
*Sterilization process after sampling
1. Inlet clean water to clean the valve chamber
2. Inject sterilization medium for sterilization
*P.S.: The outlet side can be equipped with a pressure regulating valve

  • Open the valve, and sampling
  • Close the valve, and sterilizing
Technical Specification:
Trademark WLM
Driven Mode Manual or Pneumatic
Size 1/4", 3/8", 1/2", 3/4", 1"
Valve Opening Pressure Max. 6 bar
Valve Closing Pressure Max. 12 bar (sealing head); Max. 15 bar); Max. 15 bar (stainless steel valve body)
Working Temperature -20 ~ +120℃(EPDM seal) / 130℃(PTFE seal)
Sterilization Temperature 150℃(Max. 20 minutes), dry steam
Surface Finishing Inside surface R< 0.8μm; outside surface R< 1.6μm

Our Advantages:
1. Rich manufacturing experience in the field of pipeline valves
2. Compliant with international high precision standards
3. Smart design and simple structure
4. Longer working life

Precautions of Sanitary Hygienic Aseptic Sampling Valve / Sample Valve:
1. When executing CIP for the pipe, the aseptic sampling valve opens automatically, in order to avoid the forming of sanitary dead leg between sealing part and the pipe wall. When the water flushes in the pipe, the valve also opens automatically for a second sterilization.
2. The aseptic sampling valve needs management and maintenance. The frequent open and close of the valve can accelerate the aging of sealing part, which is easy to cause pollution to the medium. So inspections and maintenances should be often carried out to the sealing part of the sampling valve.
3. For steam disinfection, the steam must be dry steam. The condensate water will damage the diaphragm, so the diaphragm should be changed after every 100 times of sampling and sterilization, or according to working conditions and experience.

Related products
Inquiry Form